Every Gram Counts is a trademark of SYBU DATA (Pty) Ltd, registered in the United States of America
Revolutionize your packing operations with a smart scale solution designed to optimize resource use, reduce waste, and enhance productivity in the agricultural industry.
Our end-to-end solution integrates advanced technology and real-time data analytics to deliver unmatched precision and performance
Key Features
Smart Scale Node: WiFi smart scale with touch screen display, intuitive interface, and real-time packing progress indicators.
Master Controller: Centralized control of packing specifications and production batches / runs.
Cloud-Based Management: Remote monitoring, real-time data, and comprehensive production reports.
Benefits
Optimize Resource Use: Ensure every gram counts by reducing overpacking and waste. Our smart scales provide precise weight measurements, helping you save resources and increase profitability.
Enhance Packer Productivity: Track and incentivize packer performance in real time with NFC tags. Our system provides immediate feedback, boosting efficiency and rewarding top performers.
Monitor Production Efficiently: Stay ahead with real-time monitoring and analytics. Our cloud-based management system allows you to oversee operations from anywhere, offering insights to optimize processes and reduce bottlenecks.
Reliable and Scalable: Designed to function seamlessly even during network interruptions, our solution is scalable to fit various packing line sizes, ensuring a future-proof investment.
Designed for precision and efficiency, ‘Every Gram Counts’ is a comprehensive smart scale solution tailored for the agricultural industry. With advanced features and real-time data capabilities, our product ensures optimal packing performance and resource management.
In Depth Features
Smart Scale Node: Equipped with a touch screen, intuitive user interface, and patented color LED indicators, the Smart Scale Node provides real-time feedback to packers, ensuring precise weight measurements and reducing overpacking and waste.
Master Controller: The SYBU ScaleMaster software allows operators to manage packing specifications, monitor production, and analyze performance data. The Master Controller can communicate with multiple scales simultaneously, ensuring smooth operations.
Cloud-Based Management: SYBU CloudScale offers real-time data streaming, historical data storage, and comprehensive dashboards for monitoring production. Authorized users can access production data from anywhere with an internet connection.
API: Integration to 3rd party and Business Intelligence (BI) Systems are provided via an API.
Smart Scale Node
Technical Specifications
WiFi smart device
Touchscreen interface
Operator login via NFC armband or tag
Intuitive widgets to display packing progress, under packing, over packing
Patented colour LED state indicators to optimize packing time.
User interface buttons can be locked to restrict packer interaction with touch screen
Each packed unit is recorded
Support to reject duplicate unit.
Support for multiple specifications at node at same time, eg punnets and carton. Manual or automatics switchover options
Offline support. Scale continue to function and record packed units in offline mode
Master Controller
Technical Specifications
Intuitive User Interface, web-based application
Intuitive User Interface, web-based application
Real-time display of production totals, specification totals and averages
Real-time display of packers and totals for each scale node.
Multi user role based access.
The Master Controller permits connections from other client devices such as an iPad or tablet. This allows the packhouse operator to be mobile within the packhouse while still having control over the production.
Packers
Packers can manually be assigned to scale nodes or automatically tracked if the NFC tags are used.
Multiple packers per scale node is supported
Packers are automatically tracked when they tap-in at another scale node.
Specifications (Grades)
Specification are defined with target weight, upper limit weight, tare weight.
Multiple specifications can be packed at same time at a station. The scale node can automatically determine the active specification based on weight or manually selections is also an option.
Optional berry or bunch configurations can be defined to optimize packing for punnets. When the last piece is assigned a recommendation can be presented to packer with the number of berries required.
Cloud Management
Technical Specifications
Real-time display of production data (totals and specification summaries) from each packing lane.
Multiple users with internet access can logon and view the real-time data from the packing lanes.
Dashboard widgets
Storage of Production Data
Download of Production Data XLSX
Packer aggregated data per period
Packers aggregated summary per period
Specification Distribution per period
Disaster Recovery. Download of recovery data per packing lane. In event of Master Controller failure, theft or damage it can be reconfigured to a known state.
API Access
What Our Customers Say
Grape Packhouse – De Doorns (ZA) : Challenge: Facing issues with overpacking. Enhance packer performance. Solution: Implemented solution with NFC tracking to optimize packing. Result: Reduced overpack by 17%. Boosted packer efficiency by 23%
Product Gallery
Our Partners
We collaborate with leading manufacturing partners to ensure seamless installation and support. Together, we strive to enhance productivity and efficiency in the agricultural industry.
Smart Packhouse Solutions Strand, South Africa smartpackhousesolutions.co.za Manufacturing Partner, Support and Installer
Packman Ceres, South Africa packmansa.co.za Manufacturing Partner, Support and Installer
Contact
If you are a Farm owner, Packhouse operator or agricultural production manager: Contact us now and we will put you in touch with one of our agritech manufacturing partners that can supply a right fit solution.
If you are an Agtech company that manufacturers products for the agritech industry and are looking to extend your offering. Contact us now and we can discuss manufacturing opportunity to use the SYBU technologies with your scale platforms.
